Our Manufacturing Process
At Gloed Industries, every garment goes through a carefully structured production process. From the first design sketch to the final packaged product, we maintain strict quality standards at every step ensuring your custom apparel meets international benchmarks, every single time.
Product Development
Our product development process starts well before production begins. We conduct in-depth market research and trend forecasting to stay ahead of the latest styles, fabrics, colors, and silhouettes in the global sportswear market.
Our design team creates detailed sketches and technical flats for every style covering front and back views, construction details, pockets, fastenings, and trims. Full tech packs are prepared for each product, including exact dimensions, bill of materials, print directions, and embroidery specifications.
Production timelines are carefully planned across each season, accounting for sourcing, manufacturing, and shipping schedules.
Fabric Sourcing
We source only the finest fabrics suited to each product category. Our material range includes Jersey, Rib-Knit, Interlock Knit, Mesh, French Terry, Fleece, Pique, Viscose Challis, Rayon Crepe, lightweight Cotton Voiles, and Linen Blends all sourced in bulk to meet production requirements across all size ranges.
Every fabric is carefully assessed for performance characteristics including drape, hand feel, stretch, transparency, and breathability. Sustainable fabric options are prioritized wherever possible.
Custom prints are commissioned through specialized design studios and digitally printed with precise placement repeats, colorways, and scale specifications. All accessories including zippers, buttons, elastic, lace trims, embroidery threads, and labels are sourced simultaneously from trusted and verified suppliers.
Rigorous material testing ensures all fabrics meet quality benchmarks for colorfastness, dimensional stability, and long-term durability before production begins.
Patternmaking & Grading
Design sketches and specification sheets are used to draft master patterns for each style across all core sizes using both manual grading methods and advanced CAD software.
Toile muslin samples are tested for construction accuracy, shape, and fit. Any necessary adjustments are made before finalizing patterns. Graded patterns are then digitized into marker-making software to calculate the most efficient fabric layouts, cut orders, and material consumption.
Fabric Cutting
Fabric lots are carefully prepared through inspection and relaxation processes before cutting begins. Multiple fabric layers are spread and aligned according to pattern markers to maximize efficiency and minimize waste.
Automated fabric cutting machines precisely cut all garment components sleeves, fronts, backs, collars, and more. After cutting, each bundle is labeled and tracked throughout the entire production process to maintain accuracy and traceability.
Garment Assembly
Cut components are transferred to dedicated sewing stations in clean, organized workspaces. Our skilled and experienced sewers operate specialized machinery with precision and consistency.
Each garment is assembled sequentially through the production line stitching darts, joining seams, adding pockets, and attaching trims all strictly following product specifications. Specialized operations such as intricate embroidery, digital printing, beading, and laser-cutting are handled by dedicated expert teams.
Finishing & Packaging
After assembly, every garment goes through a thorough finishing process including thread trimming, pressing, and spot cleaning. Meticulous final inspections are carried out before items are individually packaged in poly bags or bulk case boxes.
The packaging team then attaches hangtags, price tags, and branded labels with careful folding, poly-bagging, and carton preparation completed to exact client specifications.
